If you're looking to use plywood for packaging, you're probably wondering:
Is it actually worth it?
The short answer: Sometimes.
Plywood is strong, customisable, and dependable, but it's not a one-size-fits-all solution. In this guide, we’ll walk you through when to use plywood, when to avoid it, and how to get the most out of it when it makes sense for your job.
Common Plywood Packaging Applications
Plywood works best when protection, durability, and structure matter:
|
Packaging Type
|
Best Use Case
|
Notes
|
|---|---|---|
|
Crates
|
Machinery, fragile goods, exports
|
Can be flat-packed or custom-built
|
|
Pallets
|
Light-to-medium weight goods
|
Plywood tops prevent damage to cargo
|
|
Boxes
|
Long-distance or international shipping
|
Foam lining optional
|
|
Lining panels
|
Added impact resistance in containers
|
Thin ply sheets work well
|
Why Plywood Is Still a Go-To Material for Packaging
Despite all the newer materials out there, plywood holds its ground, and for good reason:
1. It’s Tough
Plywood takes a beating. If you are shipping fragile, heavy, or expensive items, it can handle impacts, stacking pressure, and rough transport better than cardboard or plastic.
2. It’s Reusable
Unlike cardboard, a good plywood crate can last through multiple trips — especially if you treat or seal it properly.
3. It’s Custom-Friendly
You can cut it, shape it, and fit to size without expensive tooling. Ideal for custom crates, pallets, and one-off transport jobs.
4. It Meets Export Standards
With proper ISPM 15 certification (heat-treated or fumigated), plywood is accepted for international shipping. That’s critical for exporters.
When Plywood Isn’t the Right Choice
Now, the flipside. Plywood has drawbacks that too many packaging suppliers gloss over.
1. It Adds Weight
Even though it’s lighter than solid timber, plywood is still heavy, especially when used for full crates. More weight means higher freight costs.
Example: An 18mm structural ply crate can add 25–30 kg before you’ve even packed a single product.
2. It Can Be Overkill
If you’re packing items that aren’t fragile or high-value, plywood might just be adding cost with no real benefit.
3. Not Automatically Export-Ready
Untreated plywood won’t pass ISPM 15 checks. If you're shipping overseas and your packaging doesn't carry the right stamp, your shipment can be delayed or rejected.
4. Standard Plywood Isn’t Weatherproof
Don’t assume plywood can handle rain or humidity. For that, you’ll need formply or marine-grade plywood, which costs significantly more.
